湖北农业科学 ›› 2025, Vol. 64 ›› Issue (4): 164-170.doi: 10.14088/j.cnki.issn0439-8114.2025.04.028

• 贮藏·加工 • 上一篇    下一篇

环境温湿度对烘丝入口水分的影响规律及预测控制

李立志1, 沈立东1, 赵炜1, 徐荣照1, 马俊1, 董省身2   

  1. 1.红塔烟草(集团)有限责任公司昭通卷烟厂,云南 昭通 657099;
    2.中国矿业大学化工学院,江苏 徐州 221116
  • 收稿日期:2024-10-21 出版日期:2025-04-25 发布日期:2025-05-12
  • 作者简介:李立志(1995-),男,云南洱源人,主要从事烟叶生产调度工作,(电话)17842358906(电子信箱)llz06001495@163.com。
  • 基金资助:
    国家自然科学基金项目(51105362); 红塔烟草(集团)科技项目(2364030301010019.01/GXTC-C-23290663)

The influence of environmental temperature and humidity on the inlet moisture content of cut tobacco and its predictive control

LI Li-zhi1, SHEN Li-dong1, ZHAO Wei1, XU Rong-zhao1, MA Jun1, DONG Xing-shen2   

  1. 1. Zhaotong Cigarette Factory Hongta Tobacco (Group) Co., Ltd., Zhaotong 657099, Yunnan, China;
    2. School of Chemical Engineering and Technology, China University of Mining and Technology, Xuzhou 221116, Jiangsu, China
  • Received:2024-10-21 Published:2025-04-25 Online:2025-05-12

摘要: 针对烘丝机的参数波动大、控制不及时、能耗高等问题,结合烟丝生产工艺分析了影响烘丝入口含水率的因素,研究了外部环境和生产车间的温湿度变化规律,在不同温度和湿度的条件下开展了烟丝含水率研究,揭示了工序环境温湿度变化对烟丝含水率的影响规律。基于多源环境温湿度数据融合和BP神经网络的预测模型,建立了烘丝入口含水率动态预测数学模型,通过生产实践中的训练优化,实现了烘丝入口含水率的实时预测。结果表明,环境温湿度变化是影响烟丝含水率的重要因素,当环境温度高于20 ℃、环境湿度高于50%时影响最大。模型可以实时准确地预测烘丝入口含水率,最大误差控制在 ±1.5%范围内,MAERMSE的最大值分别为0.80%和0.917 1%,预测值符合生产实践要求,对确保产品质量稳定和工艺精准控制具有重要的指导意义。

关键词: 烘丝, 含水率, 环境影响, 温度, 湿度, 预测模型, 神经网络

Abstract: Aiming at the problems of large parameter fluctuation, untimely control and high energy consumption of the drying machine, combined with the tobacco production process, the influencing factors of moisture content at the entrance of the drying machine were analyzed, and the variation laws of temperature and humidity in the external environment and the production workshop were studied. The experimental study of moisture content of cut tobacco was carried out under different temperatures and humidity conditions, and the influence laws of temperature and humidity changes in the process environment on the moisture content of cut tobacco were revealed. Based on the prediction model of multi-source environmental temperature and humidity data fusion and BP neural network, a dynamic prediction mathematical model of moisture content of the tobacco drying process was established. Through the training and optimization in production practice, the real-time prediction of inlet moisture content of the tobacco drying process was realized. The results showed that the change of ambient temperature and humidity was an important factor affecting the moisture content of cut tobacco, and the influence was the largest when the ambient temperature was higher than 20 ℃ and the ambient humidity was higher than 50%. The model could accurately predict the inlet moisture content of the tobacco drying process in real time, and the maximum error was controlled within ±1.5%. The maximum values of MAE and RMSE were 0.80% and 0.917 1%, respectively. The predicted values met the requirements of production practice, which had important guiding significance to ensure the stability of product quality and the accurate control of process.

Key words: cut tobacco drying, moisture content, environmental impact, temperature, humidity, prediction model, neural network

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